MEBAeco 510 DGA-2300

Die MEBAeco Doppelgehrungs-Bandsäge mit 2-Säulen-Linearführung ermöglicht präzise 30°-135° Gehrungen, halbautomatischen Materialeinschub bis 2300 mm und CNC-Steuerung für universellen Einsatz.
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Produktnummer: 510 DGA23F2
Produktinformationen "MEBAeco 510 DGA-2300"

MEBAeco: Das Multifunktionstalent
Zwei-Säulen-lineargeführter Doppelgehrungs-Metall-Bandsägeautomat mit patentiertem Gehrungssystem (ERP Nr. 0491120). Besonders geeignet für den universellen Einsatz bei unterschiedlichen Querschnitten, Materialien und häufig wechselnden Gehrungsschnitten.
Serienausstattung
Zugangssicherung nach CE Norm über Lichtschranke
MEBA Bandsägeautomat in bewährter Zwei-Säulen-Linearausführung und integriertem MEBA Zangeneinschubsystem von 5-2300 mm pro Hub (Verlängerbar in 1000 mm Schritten)
MEBA -Visualisierte Programmeingabe mit CNC-Steuerung Vollautomatischer Ablauf bei beliebiger Winkelvorgabe 30° - 135°, Länge und Stückzahl. Einfache Programmerstellung und Verwaltung von bis zu 255 Programmen. Das Bedienpersonal gibt in der Anzeigemaske anhand eines Schnittbildes die Sägeaufgabe ein. Eingabefehler werden minimiert, und ein einfaches und sichres Erstellen von Fertigungsaufträgen von verschiedenen Bedienern ist gewährleistet.
MEBA Hochleistungspaket: Sägevorschub über servogeregelten Kugelrollspindelantrieb mit automatischer Schnittdruck- und Vorschubüberwachung. Dadurch optimale Verhältnisse für jede Sägeaufgabe, d.h. konstanter Druck bei Vollmaterial und konstanter Vorschub bei dünnwandigen Profilen.
Schneller und präziser Materiallängenvorschub über Zahnstange und AC-Antrieb bei einer max. Hublänge von 2300 mm mit integrierter Rollenbahn bis 3000 mm.
Beidseitiges Öffnen der Spannbacken des Zangeneinschubsystems. Geriffelte Leisten für schweren Materialtransport.
Sägerahmen in massiver schwingungsarmen Stahl-Schweißkonstruktion. Sägeband zur Materialauflagefläche 3° schräg gestellt für höchste Schnittleistungen und Standzeiten beim Sägen von Stahlbauprofilen Bandscheibenlagerung.
Kombinierte Sägebandführung , Präzisions-Lager zur bandschonenden Umlenkung der Sägebänder. Angefaste Hartmetall-Gleitführungen für Sägebandführung
Gehrungsdrehpunkt (0-Punkt) ist der Schnittpunkt zwischen Sägeband und fester Spannbacke, dadurch keine Veränderung des Längenmaßes bei wechselnder Winkelstellung. Automatische Verrechnung der Schnittkanalbreite bei jeder Winkelposition.
NC-Winkelprogammierung am Bedienpult (bei diesen Anlagen generell freistehend )
Patentiertes Doppel-Gehrungs-Spannstocksystem ( ERP Nr. 0491120) Automatisches Verfahren der Spannstöcke. Der Materialspannstock fährt entsprechend der gewünschten Gehrung automatisch in Durchflußrichtung mit, dadurch wird das Material immer rechtwinklig, dicht am Sägeband gespannt. Die Materialspannung erfolgt mit Vollhubzylindern.
Eilgangabsenkung des Sägerahmens über automatische Höhenschaltleiste bis kurz vor das Sägematerial. Beim Serienschnitt fährt der Sägerahmen nur kurz über das Material und es kann ein neuer Materialabschnitt positioniert werden. Optimale Taktzeiten beim Einzel- und Serienschnitt.
AC frequenzgeregelter Sägebandantrieb stufenlos 15 - 150 m/min regelbar
Sägeband zur Materialauflagefläche 3° schräg gestellt.
Spielfrei vorgespannte, wartungsarme Kugelumlauf-Linearführungen am Materialeinschub und Sägerahmenvorschub für einen leichtgängigen, ruckfreien und schwingungsdämpfenden Vorschub
Bedienpult separat aufgestellt
Beweglicher Bandführungsarm, Einstellung auf Materialbreite
Spänereinigungsbürste mitlaufend
Spänereinigungsbürste mitlaufend
Bedienungsanleitung und Ersatzteilliste (digital)
1 MEBA Bimetall-Sägeband 4/6 ZpZ auf Maschine
CETOP Hydrauliksystem
Kühlmitteleinrichtung (ca. 100 ltr.). Optional kombinierbar mit MEBA Microdosieranlage
Lackierung silbergrau/ blaugrau (RAL 7001/ RAL 7031)
Modem für Fernzugriff Inkl. Dashboard (Übersicht aller relevanten Maschinen Daten) im Lieferumfang enthalten. Laufzeit 1 Jahr. (Gültig nur für Maschinenstandort Deutschland: inkl. Abschlusswartung nach Gewährleistungsende. Während der Gewährleistungszeit bleibt das Modem im Besitz von MEBA)
Optional
Laserleuchte für Schnittlinienanzeige/ Anrißsägen
Spänebürste angetrieben
Microdosieranlage
Spanndruckregulierung bei separat aufgestelltem
Material-Bündelspannung MEBA 510 DGA-2300
Jobmenü
Materialdatenbank
USB-Schnittstelle
MEBA NC Server Komfortpaket
OPC-UA-Datenaustausch für P500
Nullanschlag (Automatische 0-Positionierung)
LED Arbeitsleuchte
Sonderlackierung 2-farbig nach RAL Karte
Kratzbandförderer für optimale Späneentsorgung
Fahrbarer Späne-Kippbehälter für Staplertransport
Schnittverlaufskontrolle MEBAeco 410 DGA / 510 DGA
Wassersprühpistole
Kompressor für Microdosieranlage
Heizung für Hydraulikaggregat
Heizung Kühlmittel
Heizung für Schaltschrank
Aufstellelemente (4 Stück)
Abweiserplatte verstellbar 510 DGA
Rollenbahnen in verschiedenen Längen verfügbar
Technische Änderungen vorbehalten.
Automatisierungsgrad:	Serienschnitt
Baureihe:	MEBAeco
Typ:	Doppelgehrungssäge 30°-135°
Schnittmaterial:	Profil Eckig, Profil Rund, Rund Vollmaterial, Vierkant Vollmaterial
max. Schnittbereich Breite ↔ (mm):	700
max. Schnittbereich Höhe ↕ (mm):	500
max. Schnittbereich Ø (mm):	430
Schnittgeschwindigkeit:	15 - 150 m/min
Reststücklänge:	75 mm
Antrieb - Sägeband:	7,5 kW
Sägebandspannung:	Hydraulisch
Sägebandabmessung:	6100x41x1,3 mm
Arbeitshöhe:	750 mm
Gewicht:	3700 KG
Abmessungen:	4500x3100x2000 mm
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