MEBAeco 335 DGA-2300
The MEBAeco 335 DGA is a powerful automatic double miter band saw with a patented miter system, CNC control, servo-controlled feed, and clamp insertion system - ideal for precise, flexible cuts with varying materials and angles.
Product information "MEBAeco 335 DGA-2300"
MEBAeco: Ready-made individuality
2-column linear guided double mitre metal bandsawing machine Heavy duty metal cutting bandsawing machine with patented mitre system (ERP Nr. 0491120). Especially suitable for cutting material with different cross-sections. For frequent change of straight and mitre cuts. The universally useable double mitre metal bandsawing machine MEBeco 335 DGA-2300 is ergonomically developed and the relation between efficiency and price is optimal.
Standard equipment
- Access control in accordance with CE standard via light barrier
- MEBA automatic band saw in proven two-column linear design and integrated MEBA clamp insertion system from 5 to 2300 mm per stroke
- MEBA - Visualized program input with CNC control Fully automatic operation with any angle specification from 30° to 135°, length, and number of pieces. Easy program creation and management of up to 255 programs. The operating personnel enter the sawing task in the display mask using a sectional view. Input errors are minimized, and simple and reliable creation of production orders by different operators is guaranteed.
- MEBA high-performance package: Saw feed via servo-controlled ball screw drive with automatic cutting pressure and feed monitoring. This ensures optimum conditions for every sawing task, i.e., constant pressure for solid material and constant feed for thin-walled profiles.
- Fast and precise material length feed via rack and pinion and AC drive with a maximum stroke length of 2300 mm with integrated roller conveyor up to 3000 mm.
- Double-sided opening of the clamping jaws of the clamp insertion system. Ribbed strips for heavy material transport.
- Saw frame in solid, low-vibration welded steel construction.
-
Saw blade positioned at a 3° angle to the material support surface for maximum cutting performance and service life when sawing steel construction profiles.
- Combined saw blade guide, precision bearings for gentle deflection of the saw blades. Chamfered carbide slide guides for saw blade guide
-
The miter pivot point (0 point) is the intersection between the saw blade and the fixed clamping jaw, which means that the length measurement does not change when the angle position is changed. Automatic calculation of the cutting channel width for each angle position.
- NC angle programming at the control panel (generally freestanding on these systems)
- Patented double miter clamping system (ERP No. 0491120) Automatic clamping system. The material clamp automatically moves in the direction of flow according to the desired miter, ensuring that the material is always clamped at a right angle, close to the saw blade. The material is clamped using full-stroke cylinders.
- Rapid lowering of the saw frame via automatic height switch bar to just before the sawing material. During serial cutting, the saw frame only moves briefly over the material and a new section of material can be positioned. Optimal cycle times for single and serial cutting.
-
AC frequency-controlled band saw drive, infinitely variable from 15 to 150 m/min
- Low-maintenance ball bearing linear guides with zero backlash on the material feed and saw frame feed for smooth, jerk-free, and vibration-damping feed
- Movable belt guide arm, adjustment to material width
- Chip cleaning brush, rotating
- Saw blade tension with torque wrench
-
Operating instructions and spare parts list (digital)
- 1 MEBA bimetal saw blade 4/6 ZpZ on machine
- CETOP hydraulic system
- Coolant system (approx. 100 liters) can be optionally combined with MEBA Eco micro-dosing system
- Silver gray/blue gray paint finish (RAL 7001/RAL 7031)
- Modem for remote access including dashboard (overview of all relevant machine data) included in delivery. Term: 1 year. (Valid only for machines located in Germany: includes final maintenance after warranty expires. During the warranty period, the modem remains the property of MEBA.)
Optional
- Laser light for cut line indication/scoring saws
- Chip brush driven
- Microdosing system
- Tension pressure regulation for separately installed
- Material bundle tension 335 DGA-2300
- Job menu
- Material database
- USB port
- MEBA NC Server Comfort Package
- OPC UA data exchange for P500
- Zero stop (automatic 0 positioning)
- LED work light
- Special two-color paint finish according to RAL chart
- Hydraulic saw blade tensioning 335 DGA pliers
- Scraper belt conveyor for optimal chip disposal
- Mobile chip tipping container for forklift transport
- Cut progression control
- Water spray gun
- Compressor for microdosing system
- Heating for hydraulic unit
- Heating coolant
- Heating for control cabinet
- Assembly elements (4 pieces)
- Adjustable deflector plate 335 DGA
- Roller conveyors available in various lengths
Specifications subject to change without notice. Exact delivery date will be provided in the order confirmation.| Product number: | 335 DGA2020 |
|---|---|
| Automation level: | Serial cut |
| Cutting material: | Pipe, Round Stock Material |
| Dimensions: | 4350x2800x2000 mm |
| Max. cutting range height ↕ (mm): | 335 |
| Max. cutting range width ↔ (mm): | 500 |
| Max. cutting range Ø (mm): | 510 |
| Type: | Double Mitre Saw 30°-150° |
| Type series: | MEBAeco |
| weight: | 2550 KG |
| Schnittgeschwindigkeit: | 15 - 150 m/min |
| Reststücklänge: | 80 mm |
| Antrieb - Sägeband: | 3,0 kW |
| Sägebandspannung: | Mechanisch |
| Sägebandabmessung: | 4400x34x1,1 mm |
| Arbeitshöhe: | 750 mm |
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Fitting parts
MEBA bandsaw blade - Allround+ 4400x34x610
€37.78*
O 440034610
The Allround + saw blade impresses with its high cutting accuracy and wear resistance thanks to an alloyed high-speed steel. The advantage here is a long service life for sawing work that is susceptible to vibrationApplication area: For thin-walled material and wall thicknesses, small workpiece dimensions, profiles with thin or medium
workpiece dimensions, profiles with thin or medium wall thicknesses,
short-chip materials up to medium to large workpiece
workpiece dimensions, steels and non-ferrous metals, materials with
tensile strengths of up to 1,400 N/mm², thick-walled profiles as well as pipes and beams.
For example: Structural steel, deep-drawing steel and free-cutting steel
Material: M42
Tooth shape: Normal
A real "all-rounder".
MEBA bandsaw blade - Allround+ 4400x34x508
€41.94*
O-440034508
The Allround + saw blade impresses with its high cutting accuracy and wear resistance thanks to an alloyed high-speed steel. The advantage here is a long service life for sawing work that is susceptible to vibrationApplication area: For thin-walled material and wall thicknesses, small workpiece dimensions, profiles with thin or medium
workpiece dimensions, profiles with thin or medium wall thicknesses,
short-chip materials up to medium to large workpiece
workpiece dimensions, steels and non-ferrous metals, materials with
tensile strengths of up to 1,400 N/mm², thick-walled profiles as well as pipes and beams.
For example: Structural steel, deep-drawing steel and free-cutting steel
Material: M42
Tooth shape: Normal
A real "all-rounder".
MEBA bandsaw blade - Allround+ 4400x34x304
€41.94*
O-440034304
The Allround + saw blade impresses with its high cutting accuracy and wear resistance thanks to an alloyed high-speed steel. The advantage here is a long service life for sawing work that is susceptible to vibrationApplication area: For thin-walled material and wall thicknesses, small workpiece dimensions, profiles with thin or medium
workpiece dimensions, profiles with thin or medium wall thicknesses,
short-chip materials up to medium to large workpiece
workpiece dimensions, steels and non-ferrous metals, materials with
tensile strengths of up to 1,400 N/mm², thick-walled profiles as well as pipes and beams.
For example: Structural steel, deep-drawing steel and free-cutting steel
Material: M42
Tooth shape: Normal
A real "all-rounder".
MEBA bandsaw blade - Allround+ 4400x34x142
€41.94*
O-440034142
The Allround + saw blade impresses with its high cutting accuracy and wear resistance thanks to an alloyed high-speed steel. The advantage here is a long service life for sawing work that is susceptible to vibrationApplication area: For thin-walled material and wall thicknesses, small workpiece dimensions, profiles with thin or medium
workpiece dimensions, profiles with thin or medium wall thicknesses,
short-chip materials up to medium to large workpiece
workpiece dimensions, steels and non-ferrous metals, materials with
tensile strengths of up to 1,400 N/mm², thick-walled profiles as well as pipes and beams.
For example: Structural steel, deep-drawing steel and free-cutting steel
Material: M42
Tooth shape: Normal
A real "all-rounder".
MEBA bandsaw blade - Profile+ 4400x34x507
€36.05*
OS440034507
The Profile + band saw blade impresses with
improved belt service life due to the resistant, impact-resistant tooth edge and
tooth edge and optimized resistance to increased abrasion conditions and cutting temperatures.
abrasion conditions and cutting temperatures.
Application area: Small and medium material and wall thicknesses
wall thicknesses, steel beams, profiles, pipes, workpiece mix, sawing bundles
MEBA bandsaw blade - Profile+ 4400x34x406
€36.05*
OS440034406
The Profile + band saw blade impresses with
improved belt service life due to the resistant, impact-resistant tooth edge and
tooth edge and optimized resistance to increased abrasion conditions and cutting temperatures.
abrasion conditions and cutting temperatures.
Application area: Small and medium material and wall thicknesses
wall thicknesses, steel beams, profiles, pipes, workpiece mix, sawing bundles
MEBA bandsaw blade - Performance+ 4400x34x203
€53.49*
OX440034203
The Performance + band saw blade impresses with its tooth profile
for easier sawing with reduced feed rates. It withstands higher cutting temperatures and downforce, giving it extremely high wear resistance.
wear resistance.Field of application: DThick-walled profiles, steels and non-ferrous metals, materials
with tensile strengths of up to 1,400 N/mm², stainless and acid-resistant steels,
high feed rates, shortened sawing timese.g: Structural steel, deep-drawing steel, free-cutting steel, ball bearings
and unalloyed tool steel. Aluminum, copper and brass,
High-speed steel and cold work steel. Nitriding steel, stainless and
acid-resistant steels. TitaniumMaterial: M42Tooth shape: Normal
For customers who value a long service life and shorter sawing times.
sawing times.
MEBA bandsaw blade - Performance+ 4400x34x406
€53.49*
OX440034406
The Performance + band saw blade impresses with its tooth profile
for easier sawing with reduced feed rates. It withstands higher cutting temperatures and downforce, giving it extremely high wear resistance.
wear resistance.Field of application: DThick-walled profiles, steels and non-ferrous metals, materials
with tensile strengths of up to 1,400 N/mm², stainless and acid-resistant steels,
high feed rates, shortened sawing timese.g: Structural steel, deep-drawing steel, free-cutting steel, ball bearings
and unalloyed tool steel. Aluminum, copper and brass,
High-speed steel and cold work steel. Nitriding steel, stainless and
acid-resistant steels. TitaniumMaterial: M42Tooth shape: Normal
For customers who value a long service life and shorter sawing times.
sawing times.
MEBA bandsaw blade - Material+ 4400x34x406
€60.14*
OD440034406
The material + saw blade impresses with its precision
due to the ground positive rake angle and ground tooth gaps.
This reduces the cutting force at higher cutting speeds.
is reduced. Due to the cutting accuracy, it has a high load capacity in terms of
duration, heat and wear.
Field of application: FFor demanding cutting conditions, materials with tensile strengths of up to 1,700 N/mm².
tensile strengths of up to 1,700 N/mm², high-alloy materials, bronzes,
titanium alloyse.g.: rust- and acid-resistant steels,
Nickel-based alloysMaterial: M51Tooth shape: Normal
The Material+ has an aggressive tooth geometry
- which, in conjunction with the harder cutting edge material M51, is suitable for particularly
is suitable for particularly demanding materials.
MEBA bandsaw blade - Material+ 4400x34x203
€60.14*
OD440034203
The material + saw blade impresses with its precision
due to the ground positive rake angle and ground tooth gaps.
This reduces the cutting force at higher cutting speeds.
is reduced. Due to the cutting accuracy, it has a high load capacity in terms of
duration, heat and wear.
Field of application: FFor demanding cutting conditions, materials with tensile strengths of up to 1,700 N/mm².
tensile strengths of up to 1,700 N/mm², high-alloy materials, bronzes,
titanium alloyse.g.: rust- and acid-resistant steels,
Nickel-based alloysMaterial: M51Tooth shape: Normal
The Material+ has an aggressive tooth geometry
- which, in conjunction with the harder cutting edge material M51, is suitable for particularly
is suitable for particularly demanding materials.
MEBA bandsaw blade - Material+ 4400x34x304
€60.14*
OD440034304
The material + saw blade impresses with its precision
due to the ground positive rake angle and ground tooth gaps.
This reduces the cutting force at higher cutting speeds.
is reduced. Due to the cutting accuracy, it has a high load capacity in terms of
duration, heat and wear.
Field of application: FFor demanding cutting conditions, materials with tensile strengths of up to 1,700 N/mm².
tensile strengths of up to 1,700 N/mm², high-alloy materials, bronzes,
titanium alloyse.g.: rust- and acid-resistant steels,
Nickel-based alloysMaterial: M51Tooth shape: Normal
The Material+ has an aggressive tooth geometry
- which, in conjunction with the harder cutting edge material M51, is suitable for particularly
is suitable for particularly demanding materials.