MEBAxtreme 800-510

The MEBAxtreme is a powerful 90° semi-automatic bandsaw for extreme cutting demands in heavy industry and mechanical engineering, offering high productivity, precise cuts without rework, and energy-efficient, network-ready industrial control.

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Product number: 800 510000V
Product information "MEBAxtreme 800-510"

MEBAxtreme:  Straight-cut automatic bandsaws with a powerful bite 

The 90° semi-automatic machine is designed for extreme sawing requirements as demanded in mechanical engineering, heavy industry, foundries, and the automotive industry.

Users can rely on the precision engineering and reliability of this robust bandsaw, achieving high cutting quality without the need for rework in subsequent processes or for customers.

MEBAxtreme stands for extremely high productivity as well as material, energy, and resource efficiency. The machine is network-ready and equipped with a high-performance, web-enabled industrial control system.

Standard equipment 

  • High-performance, two-column linear-guided metal bandsaw for 90° cuts, featuring a stable, torsion-resistant compact design for the highest demands and excellent cutting results.
  • Modern vibration-damping saw frame guidance via two-column linear guide technology increases cutting performance while protecting the saw blade.
  • Extremely powerful saw blade drive with frequency-controlled AC motor ensures high efficiency with low energy consumption.
  • Overload protection for the saw drive and electronic minimum speed monitoring.
  • Infinitely variable feed rate via ball screw drive, providing optimal cutting conditions: constant pressure for solid material and constant feed for thin-walled profiles.
  • 67 mm saw blade for maximum performance and superior cutting results across a wide range of materials and cross-sections.
  • Saw blade tilted 3° relative to the material support surface for further optimization of cut quality.
  • Saw blade drive with automatic shut-off and rapid return of the saw frame after cut completion.
  • Hydraulic saw blade tensioning with pressure relief when the machine is idle.
  • Hydraulic full-stroke material clamping, suitable for full-stroke bundle clamping.
  • Hydraulically lowerable material clamping vise for fast and gentle material positioning.
  • Two additional heavy-duty material support rollers on both sides of the clamping unit.
  • Central machine control for ergonomic adjustment and monitoring of all machine parameters.
  • Automatic height adjustment for material passage.
  • Automatic adjustment of the movable blade guide to material width.
  • Saw blade deflection rollers with carbide guidance.
  • Continuously running chip cleaning brush.
  • Generously sized chip channel for optimal chip disposal.
  • Operating manual and spare parts list (digital).
  • Coolant system, optionally combinable with MEBA micro-spray system.
  • CETOP hydraulic system with suction filter and oil level monitoring.
  • Paint finish in silver grey / blue grey (RAL 7001 / RAL 7031).

Optional
  • Laser cutting line indicator / scribing aid
  • Micro lubrication system
  • Clamping pressure regulation with fixed control panel
  • Hydraulic bundle clamping 800–510
  • Material support table for infeed or outfeed side
  • Operating hours counter
  • LED work light
  • Scraper conveyor
  • Mobile chip tipping container for forklift transport
  • Compressor for micro lubrication system
  • Hydraulic heater 3 kW
  • Coolant heater
  • Electrical cabinet heater
  • Leveling elements with anti-slip plates
  • Roller conveyors available in various lengthsASD 80 051 01 - Mebaxtreme 800-510Specifications subject to change without notice.
Product number: 800 510000V
Automation level: Single cut
Cutting material: Pipe, Round Stock Material
Cutting speed: 15 - 150 m/min
Dimensions: 4250x950x2400 mm
Max. cutting range height ↕ (mm): 510
Max. cutting range width ↔ (mm): 800
Max. cutting range Ø (mm): 510
Remaining piece length: 25 mm
Saw blade dimensions: 9000x67x1,6 mm
Saw blade drive: 14,5 kW
Saw blade tension: Hydraulic
Type: Miter Saw 90°
Type series: MEBAxtreme
Weight: 4300 KG
Working height: 630 mm

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Fitting parts

MEBA bandsaw blade - Allround+ 9000x67x304
O-900067304
The Allround + saw blade impresses with its high cutting accuracy and wear resistance thanks to an alloyed high-speed steel. The advantage here is a long service life for sawing work that is susceptible to vibrationApplication area: For thin-walled material and wall thicknesses, small workpiece dimensions, profiles with thin or medium workpiece dimensions, profiles with thin or medium wall thicknesses, short-chip materials up to medium to large workpiece workpiece dimensions, steels and non-ferrous metals, materials with tensile strengths of up to 1,400 N/mm², thick-walled profiles as well as pipes and beams. For example: Structural steel, deep-drawing steel and free-cutting steel Material: M42 Tooth shape: Normal A real "all-rounder".
€241.61*
MEBA bandsaw blade - Allround+ 9000x67x142
O-900067142
The Allround + saw blade impresses with its high cutting accuracy and wear resistance thanks to an alloyed high-speed steel. The advantage here is a long service life for sawing work that is susceptible to vibrationApplication area: For thin-walled material and wall thicknesses, small workpiece dimensions, profiles with thin or medium workpiece dimensions, profiles with thin or medium wall thicknesses, short-chip materials up to medium to large workpiece workpiece dimensions, steels and non-ferrous metals, materials with tensile strengths of up to 1,400 N/mm², thick-walled profiles as well as pipes and beams. For example: Structural steel, deep-drawing steel and free-cutting steel Material: M42 Tooth shape: Normal A real "all-rounder".
€223.02*
MEBA bandsaw blade - Profile+ 9000x67x304
OS900067304
The Profile + band saw blade impresses with improved belt service life due to the resistant, impact-resistant tooth edge and tooth edge and optimized resistance to increased abrasion conditions and cutting temperatures. abrasion conditions and cutting temperatures. Application area: Small and medium material and wall thicknesses wall thicknesses, steel beams, profiles, pipes, workpiece mix, sawing bundles
€275.81*
MEBA bandsaw blade - Profile+ 9000x67x203
OS900067203
The Profile + band saw blade impresses with improved belt service life due to the resistant, impact-resistant tooth edge and tooth edge and optimized resistance to increased abrasion conditions and cutting temperatures. abrasion conditions and cutting temperatures. Application area: Small and medium material and wall thicknesses wall thicknesses, steel beams, profiles, pipes, workpiece mix, sawing bundles
€275.81*
MEBA bandsaw blade - Performance+ 9000x67x203
OX900067203
The Performance + band saw blade impresses with its tooth profile for easier sawing with reduced feed rates. It withstands higher cutting temperatures and downforce, giving it extremely high wear resistance. wear resistance.Field of application: DThick-walled profiles, steels and non-ferrous metals, materials with tensile strengths of up to 1,400 N/mm², stainless and acid-resistant steels, high feed rates, shortened sawing timese.g: Structural steel, deep-drawing steel, free-cutting steel, ball bearings and unalloyed tool steel. Aluminum, copper and brass, High-speed steel and cold work steel. Nitriding steel, stainless and acid-resistant steels. TitaniumMaterial: M42Tooth shape: Normal For customers who value a long service life and shorter sawing times. sawing times.
€278.91*
MEBA bandsaw blade - Performance+ 9000x67x304
OX900067304
The Performance + band saw blade impresses with its tooth profile for easier sawing with reduced feed rates. It withstands higher cutting temperatures and downforce, giving it extremely high wear resistance. wear resistance.Field of application: DThick-walled profiles, steels and non-ferrous metals, materials with tensile strengths of up to 1,400 N/mm², stainless and acid-resistant steels, high feed rates, shortened sawing timese.g: Structural steel, deep-drawing steel, free-cutting steel, ball bearings and unalloyed tool steel. Aluminum, copper and brass, High-speed steel and cold work steel. Nitriding steel, stainless and acid-resistant steels. TitaniumMaterial: M42Tooth shape: Normal For customers who value a long service life and shorter sawing times. sawing times.
€278.91*
MEBA bandsaw blade - Material+ 9000x67x142
OD900067142
The material + saw blade impresses with its precision due to the ground positive rake angle and ground tooth gaps. This reduces the cutting force at higher cutting speeds. is reduced. Due to the cutting accuracy, it has a high load capacity in terms of duration, heat and wear. Field of application: FFor demanding cutting conditions, materials with tensile strengths of up to 1,700 N/mm². tensile strengths of up to 1,700 N/mm², high-alloy materials, bronzes, titanium alloyse.g.: rust- and acid-resistant steels, Nickel-based alloysMaterial: M51Tooth shape: Normal The Material+ has an aggressive tooth geometry - which, in conjunction with the harder cutting edge material M51, is suitable for particularly is suitable for particularly demanding materials.
€256.78*
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