MEBAsteel 1100 DGA-3300
The MEBAsteel processes heavy materials and varying profiles efficiently. This dual miter band saw delivers precise miters, hydraulic clamping, digital adjustment, fully automatic operation, and high cutting sp
Product information "MEBAsteel 1100 DGA-3300"
MEBAsteel: Unconditionally fast and maximally reliable
The powerful dual miter band saw is designed for the heaviest materials, varying profiles, and frequently changing miter cuts. Both-sided miters can be set easily and economically, fully integrated into the material flow, and operated unconditionally fast.
The intelligent all-in-one concept includes all essential functions and, with its technological advantage, ensures one of the fastest and cleanest cuts in the industry.
- CE-compliant access protection via light barrier
Fully automatic sawing cycle with combination of length, quantity, left and right miter
- Material feed via NC-controlled feed clamp
MEBA visualized program input with CE industrial control (CNC), fully automatic operation for any angle 30°–135°, length and quantity. Simple program creation and management of up to 255 programs. Operators enter saw tasks via a visual interface, minimizing input errors and allowing safe, easy creation of production orders by different operators
Infinitely variable saw feed control via ball screw drive
- Rapid downfeed of the saw frame via push button to material edge
- Patented dual miter system (ERP No. 0491120) – unique dual miter band saw where both-sided miters are easily and economically set by pivoting the saw frame and material support
Automatic movement of clamping vices and digital miter adjustment to 0.1°. The material clamp automatically moves in flow direction according to the desired miter, keeping the material square and close to the saw band
- Miter pivot point at the intersection of saw band and fixed clamping jaw, ensuring no change in length measurement with angle adjustment
Hydraulic full-stroke workpiece clamping. At any angle of the saw frame, material is clamped parallel at 90°, preventing forces that push it skewed against the fixed jaws
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Stable and proven two-column linear-guided saw frame
Saw band angled 3° to material support surface
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Central machine operation
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Piece counter: 1–999 with automatic stop
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Feed carriage with maintenance-free linear guides
Automatic saw frame clearance height adjustment via height control bar
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Saw band drive with end-stop
Minimum speed and saw band break monitoring at the band wheel
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Movable band guide arm, automatic adjustment to material width
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Saw band deflection rollers with carbide guides
- Integrated chip cleaning brush running with saw band
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Hydraulic saw band tension with automatic release when machine is stopped
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Operating manual and spare parts list (digital), paint finish silver gray / blue gray (RAL 7001 / RAL 7031)
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CETOP hydraulic system with filter and oil monitoring
- Coolant system (approx. 100 liters), optionally combinable with MEBA micro-spray system
- Modem for remote access including dashboard (overview of all relevant machine data). Duration 1 year (valid only for machines in Germany; includes final maintenance after warranty period. During warranty, modem remains property of MEBA
Optional
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Laser light for cut line indication / scribing saws
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Micro-dosing system
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Clamping pressure control for 1100 DGA-3300
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Material bundle clamping
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Job menu
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Material database
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MEBA NC Server comfort package
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Cut progression monitoring
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Zero stop (automatic 0-positioning)
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LED work light
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Scraper conveyor for optimal chip disposal
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Mobile chip tipping container for forklift transport
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Compressor for micro-dosing system
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Hydraulic heater 3 kW
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Coolant heater
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Setup elements (4 pieces)
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MEBAxtreme water spray gun
- Roller conveyors available in various lengths
Specifications subject to change without notice.| Product number: | 110 0DGA330 |
|---|---|
| Automation level: | Serial cut |
| Cutting material: | Pipe, Round Stock Material |
| Cutting speed: | 15 - 150 m/min |
| Dimensions: | 6250x5400x2300 mm |
| Max. cutting range height ↕ (mm): | 500 |
| Max. cutting range width ↔ (mm): | 1100 |
| Max. cutting range Ø (mm): | 510 |
| Remaining piece length: | 120 mm |
| Saw blade dimensions: | 9300x54x1,6 mm |
| Saw blade drive: | 9,0 kW |
| Saw blade tension: | Hydraulic |
| Type: | Double Mitre Saw 30°-135° |
| Type series: | MEBAsteel |
| Weight: | 9000 KG |
| Working height: | 630 mm |
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Fitting parts
MEBA bandsaw blade - Allround+ 9300x54x203
€192.37*
O-930054203
The Allround + saw blade impresses with its high cutting accuracy and wear resistance thanks to an alloyed high-speed steel. The advantage here is a long service life for sawing work that is susceptible to vibrationApplication area: For thin-walled material and wall thicknesses, small workpiece dimensions, profiles with thin or medium
workpiece dimensions, profiles with thin or medium wall thicknesses,
short-chip materials up to medium to large workpiece
workpiece dimensions, steels and non-ferrous metals, materials with
tensile strengths of up to 1,400 N/mm², thick-walled profiles as well as pipes and beams.
For example: Structural steel, deep-drawing steel and free-cutting steel
Material: M42
Tooth shape: Normal
A real "all-rounder".
MEBA bandsaw blade - Allround+ 9300x54x304
€192.37*
O-930054304
The Allround + saw blade impresses with its high cutting accuracy and wear resistance thanks to an alloyed high-speed steel. The advantage here is a long service life for sawing work that is susceptible to vibrationApplication area: For thin-walled material and wall thicknesses, small workpiece dimensions, profiles with thin or medium
workpiece dimensions, profiles with thin or medium wall thicknesses,
short-chip materials up to medium to large workpiece
workpiece dimensions, steels and non-ferrous metals, materials with
tensile strengths of up to 1,400 N/mm², thick-walled profiles as well as pipes and beams.
For example: Structural steel, deep-drawing steel and free-cutting steel
Material: M42
Tooth shape: Normal
A real "all-rounder".
MEBA bandsaw blade - Allround+ 9300x54x406
€192.37*
O-930054406
The Allround + saw blade impresses with its high cutting accuracy and wear resistance thanks to an alloyed high-speed steel. The advantage here is a long service life for sawing work that is susceptible to vibrationApplication area: For thin-walled material and wall thicknesses, small workpiece dimensions, profiles with thin or medium
workpiece dimensions, profiles with thin or medium wall thicknesses,
short-chip materials up to medium to large workpiece
workpiece dimensions, steels and non-ferrous metals, materials with
tensile strengths of up to 1,400 N/mm², thick-walled profiles as well as pipes and beams.
For example: Structural steel, deep-drawing steel and free-cutting steel
Material: M42
Tooth shape: Normal
A real "all-rounder".
MEBA bandsaw blade - Profile+ 9300x54x304
€198.23*
OS930054304
The Profile + band saw blade impresses with
improved belt service life due to the resistant, impact-resistant tooth edge and
tooth edge and optimized resistance to increased abrasion conditions and cutting temperatures.
abrasion conditions and cutting temperatures.
Application area: Small and medium material and wall thicknesses
wall thicknesses, steel beams, profiles, pipes, workpiece mix, sawing bundles
MEBA bandsaw blade - Profile+ 9300x54x406
€198.23*
OS930054406
The Profile + band saw blade impresses with
improved belt service life due to the resistant, impact-resistant tooth edge and
tooth edge and optimized resistance to increased abrasion conditions and cutting temperatures.
abrasion conditions and cutting temperatures.
Application area: Small and medium material and wall thicknesses
wall thicknesses, steel beams, profiles, pipes, workpiece mix, sawing bundles
MEBA bandsaw blade - Profile+ 9300x54x203
€194.71*
OS930054203
The Profile + band saw blade impresses with
improved belt service life due to the resistant, impact-resistant tooth edge and
tooth edge and optimized resistance to increased abrasion conditions and cutting temperatures.
abrasion conditions and cutting temperatures.
Application area: Small and medium material and wall thicknesses
wall thicknesses, steel beams, profiles, pipes, workpiece mix, sawing bundles
MEBA bandsaw blade - Material+ 9300x54x203
€215.15*
OD930054203
The material + saw blade impresses with its precision
due to the ground positive rake angle and ground tooth gaps.
This reduces the cutting force at higher cutting speeds.
is reduced. Due to the cutting accuracy, it has a high load capacity in terms of
duration, heat and wear.
Field of application: FFor demanding cutting conditions, materials with tensile strengths of up to 1,700 N/mm².
tensile strengths of up to 1,700 N/mm², high-alloy materials, bronzes,
titanium alloyse.g.: rust- and acid-resistant steels,
Nickel-based alloysMaterial: M51Tooth shape: Normal
The Material+ has an aggressive tooth geometry
- which, in conjunction with the harder cutting edge material M51, is suitable for particularly
is suitable for particularly demanding materials.